Finally, complexity has met its match.
BONEAL addresses the complex challenges facing some of the world’s largest commercial, government, aerospace, and defense organizations through vertically-integrated solutions in supply chain, manufacturing, and logistics.
More experience. More credentials. More results.
Custom problems need custom solutions.
STRATEGIC SOURCING
Build new, manage existing, or find lost supply chains competitively and efficiently.
MANUFACTURING
We are a comprehensive manufacturing integrator and serve as a one-stop hub.
FULL-SERVICE LOGISTICS
Ensure your material stream is predictable – when you need a product, you’ll get it.
Featured Case Studies
CASE STUDIES
Client: USAF
Business Unit: Boneal AerospaceGround Support EquipmentChallengeThe Robin's USAF base serves as an air logistics center (ALC) for a diverse set of Ground Support Equipment (GSE) to maintain aircraft readiness across the globe. To maintain maximum readiness, new GSE is ordered annually and outdated GSE is replaced. All services & branches of the government source GSE through this ALC; all airframes are supported.
RequirementsContracting officers at the Robin's USAF base need to execute Indefinite Delivery Indefinite Quantity (IDIQ) orders of GSE which require:
- Delivery to over 380 USAF and FMS locations
- Management of 4500+ NSNs
- Controlled handling of government drawings & contract details
- Refreshed & maintained pricing on an annual basis without a guarantee to buy
Read MoreSolutionBoneal first entered a Third-Party Logistics contract to provide Strategic Sourcing, Procurement, Program Management, Obsolescence Management, and Order Fulfillment Services for Ground Support Equipment orders through the Robin's USAF base. With this contract, Boneal Aerospace supports all USAF & FMS locations worldwide on behalf of the Air Force for its awarded portion of the annual catalog.
ResultsResults for USAF:
- Huge reduction in acquisition lead time (ALT) by >100 days
- Improved production lead time (PLT) average of 48 days per line item
- Mitigated obsolescence by recreating lost supply chains
- Lowered total costs to USAF
Client: USPS
Business Unit: Boneal Inc.Spares & RepairsChallengeThe United States Postal Service heavily relies on having near 100% uptime of their mail automation equipment for letter, flat, and parcel sorting machinery. Consequently, having readily available spare and repair parts for this equipment is crucial for USPS operations in every region, city, & state of the United States.
RequirementsThe USPS requires a supply base that
- Supports the annual demand of 2 million spare & repair products needed to support the USPS mail delivery operations across the United States - this includes 900+ NSNs total
- Ensures all products are built to OEM tech data and certified to USPS requirements
Read MoreSolutionBoneal entered a contract with the USPS that ensured a stable, long-term, and pre-qualified supply of automation spare and repair equipment. Boneal focuses on quality systems, manufacturing methods, & first-class program management becoming the nation’s leading supplier of Spares & Repair products to the USPS.
- Supply Chain Development & Procurement
- Manufacturing, Assembly, & Testing
- Program Management
- Order Fulfillment & Logistics
ResultsUSPS experienced:
- Increased mail throughput of automated mail sorting systems due to improved machine uptimes
- Single-point purchasing channel & reduction in administrative time
- Strong supplier support through Boneal since 1998
Client: Lockheed Martin
Business Unit: Boneal AerospaceAircraft Wing ComponentsChallengeThe Lockheed Martin Company's (LMCO) Marietta, GA location exclusively assembles C130J aircraft for the organization. Aircraft assembled through this facility must meet strict deadlines and quality requirements.
RequirementsLockheed sought an external supplier to handle the assembly of the large machined & fabricated structural aircraft wing components.
- Must use FOD control and meet significant product quality certifications
- Just in time delivery (JIT)
- Over 10 years, needed 1120 kits including over 2000 wing components valued at $10M
Read MoreSolutionBoneal Aerospace entered an agreement with LMCO to assemble their C130J wing kits; managed all large machined & fabricated structural aircraft wing components for OEM new aircraft production for LMCO for 10 years. Processed over $100M in inventory annually.
Provided:
- Consigned customer inventory
- Supply Chain Management & Program Management
- Product certification
- Warehousing, Kitting, Order Fulfillment, and Logistics
ResultsLockheed Martin Experienced:
- Reduced warehouse facility costs
- Reduced overhead warehousing manhours
- Enabled transition of warehouse space to production stations
- Introduced JIT processed & kitting to the production line
- Boneal’s proprietary software allowed LMCO to track inventory and use live data for production floor forecasting
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